Plastic Welding

Ultrasonic Plastic Welding Machines

Servo, pneumatic and automation-ready ultrasonic plastic welding systems for precise thermoplastic joining.

Plastic welding systems for stable production

Ultrasonic plastic welding joins thermoplastic parts with high-frequency vibration, localized heat and controlled pressure. It is widely used for automotive parts, packaging, medical devices, electronics, filters and consumer products where repeatable strength, clean seams and high throughput matter.

Core configurations

Servo ultrasonic welder

Precise depth, force and speed control for demanding plastic joining applications.

Pneumatic ultrasonic welder

Cost-effective equipment for standard 15kHz, 20kHz, 35kHz and 40kHz welding tasks.

Handheld ultrasonic spot welder

Portable ultrasonic welding tools for repair, spot welding and flexible assembly.

Automation actuator

Ultrasonic welding actuators, generators and control interfaces for automated production lines.

Typical applications

  • Automotive interior parts and filters
  • Medical device housings and fluid components
  • Electronics, sensors and small plastic assemblies
  • Packaging, caps and consumer product components

Welding components and tooling

  • Digital ultrasonic generator
  • Ultrasonic transducer and booster
  • Custom titanium, steel or aluminum welding horn
  • Fixtures, nests and automation integration

Ultrasonic Plastic Welding FAQ

What materials can ultrasonic plastic welding machines join?

Ultrasonic plastic welding is commonly used for thermoplastics such as ABS, PP, PE, PC, PA, PS and POM. Final weld quality depends on material compatibility, joint design, wall thickness and process settings.

How should I choose 20kHz, 35kHz or 40kHz ultrasonic welding?

20kHz is often used for larger or stiffer plastic parts, while 35kHz and 40kHz are commonly selected for smaller, precise or cosmetic assemblies. Frequency should be matched to part size, weld area and strength targets.

What is the difference between servo and pneumatic ultrasonic welding machines?

Servo ultrasonic welders provide tighter control of depth, force, speed and process data. Pneumatic welders are cost-effective for standard plastic assemblies and common batch production tasks.

Send your plastic welding requirement

Share material, product size, joint design, target cycle time and photos or drawings. Our engineers can recommend frequency, power, horn design and automation approach.

Contact an Engineer